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Pallet Boxes


Pallet boxes are basically boxes on pallets, the difference is how they are attached to the pallet. The pallet box comprises of a 4 way entry pallet , base tray which usually has a 100mm lip, a corrugated cardboard box sleeve which has concertina creases into it so it is collapsible, and a corrugated cardboard cap with a 100mm lip that fits over the corrugated cardboard tray. The material used is usually a mixture of conventional double wall corrugated cardboard board usually a 300K/300T “BC” double wall for the tray and cap, the sleeve can be in the same corrugated cardboard box material ,or in a heavy duty corrugated cardboard box material.

Construction of the corrugated cardboard box material for the pallet box is usually tray and cap has stitched corners, with the corrugated cardboard tray stapled so as to fix it to the pallet top, the corrugated cardboard sleeve is stitched together and folded down inside the tray, and the corrugated cardboard stitched corners cap is fitted over the tray.

Usually the corrugated cardboard pallet boxes are made to suit a particular product so not many standard sizes of pallet boxes are produced as every body’s products are different. The corrugated cardboard box sleeve can come with a drop down opening on it, for easy loading and unloading.

The covpak pallet box is a system where the corrugated cardboard box part slips into a holding tongue on the pallet which holds into place, the starpac pallet box now goes one stage further and with the use of Velcro fixings the box stays fixes to the pallet base better located.

Corrugated cardboard pallet boxes can be good for export packing, shipping material
between factories or having a re-uasable corrugated cardboard pallet box. The corrugated cardboard pallet boxes to increase their strength can come with a plywood fold down sleeve, or we can attach timber posts to the corners of the sleeve to enable the corrugated cardboard pallet boxes to be stacked up to four high.

The corrugated cardboard pallet boxes can come with polystyrene fittings, etha foam, fittings, also we make corrugated cardboard divider sets which divide the sleeve packing area into a number of individual packing cells. This method of export packing stops products from coming into contact with each other, and can also aid the stacking strength of the sleeve or box.

On the pallet box base instead of a wooden pallet base we also make a polystyrene blocked base which can have a dramatic reduction on weight especially useful when sending the corrugated cardboard pallet boxes by air.

A corrugated cardboard pallet base can also be made, which is especially useful when coming to dispose of the pallet box once it has reached its destination.


The fold flat sleeves are contained within the pallet box.
Drop front sleeves and cornerposts are available.
Sleeves can have the option of timber supports as shown.
As well as rigid stitched joints we can also supply sleeves with taped or glued joints to give added protection to your products.
Sleeves can be made in lightweight / heavy duty double wall or triple wall corrugated board.



Pallet Boxes

(All sizes are approx.)

These pallet boxes are the industry standard for moving bulk product at home or abroad. These standard stock pallet boxes are the international recognised sizes for shipping goods, on road, sea, and air transport. Each pallet on the pallet boxes is 4 way entry, and can be lifted or moved with a hand or fork lift truck. The internal sleeves can be cut down easilly to suit your product load, so giving you added flexibilty with your size requirments.

All material used in the construction of the pallet boxes are of a double wall material, which is one of our export double wall grades.

All pallets used for the pallet boxes are made from heat treated timber, and have a treatment certificate marked on them, to comply with current import regulations for countries such as, China, USA,Australia, Japan,Canada, Brazil, Argentina.

With the Pallet boxes we can supply internal fitting such as cardboard separators, polystrene/ etha foam fittings, timber posts for extra stacking strength.

Non standard sizes can be quoted.

All sizes of the pallet boxes are internal sizes:-

Standard UK Pallet Box 1180mm x 980mm x 900mm : Price: £31.84 + VAT

1/2 Europa Pallet Box 770mm x 570mm x 660mm : Price: £20.40 + VAT

1/1 Europa Pallet Box 1170mm x 770mm x 660mm : Price: £24.88 + VAT

1/2 Container Pallet Box 1070mm x 870mm x 550mm : Price: £24.88 + VAT

1/1 Container Pallet Box 1070mm x 870mm x 900mm : Price: £31.84 + VAT

Sizes are Length x Width x Height.