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Pallet Packs

Pallet Packs
Pallet packs are basically boxes on pallets, the difference is how they are attached to the pallet. The pallet pack comprises of a 4 way entry pallet , base tray which usually has a 100mm lip, a corrugated cardboard box sleeve which has concertina creases into it so it is collapsible, and a corrugated cardboard cap with a 100mm lip that fits over the corrugated cardboard tray. The material used is usually a mixture of conventional double wall corrugated cardboard board usually a 300K/300T “BC” double wall for the tray and cap, the sleeve can be in the same corrugated cardboard box material ,or in a heavy duty corrugated cardboard box material.
Construction of the corrugated cardboard box material for the pallet pack is usually tray and cap has stitched corners, with the corrugated cardboard tray stapled so as to fix it to the pallet top, the corrugated cardboard sleeve is stitched together and folded down inside the tray, and the corrugated cardboard stitched corners cap is fitted over the tray.


Usually the corrugated cardboard pallet packs are made to suit a particular product so not many standard sizes of pallet packs are produced as every body’s products are different. The corrugated cardboard box sleeve can come with a drop down opening on it, for easy loading and unloading.
The covpak pallet pack is a system where the corrugated cardboard box part slips into a holding tongue on the pallet which holds into place, the starpac pallet pack now goes one stage further and with the use of Velcro fixings the box stays fixes to the pallet base better located.
Corrugated cardboard pallet packs can be good for export packing, shipping material between factories or having a re-uasable corrugated cardboard pallet pack. The corrugated cardboard pallet packs to increase their strength can come with a plywood fold down sleeve, or we can attach timber posts to the corners of the sleeve to enable the corrugated cardboard pallet packs to be stacked up to four high.
The corrugated cardboard pallet packs can come with polystyrene fittings, etha foam, fittings, also we make corrugated cardboard divider sets which divide the sleeve packing area into a number of individual packing cells. This method of export packing stops products from coming into contact with each other, and can also aid the stacking strength of the sleeve or box.
On the pallet pack base instead of a wooden pallet base we also make a polystyrene blocked base which can have a dramatic reduction on weight especially useful when sending the corrugated cardboard pallet packs by air.
A corrugated cardboard pallet base can also be made, which is especially useful when coming to dispose of the pallet pack once it has reached its destination.

The fold flat sleeves are contained within the pallet pack.

Drop front sleeves and cornerposts are available.

Sleeves can have the option of timber supports as shown.

As well as rigid stitched joints we can also supply sleeves with taped or glued joints to give added protection to your products.

Sleeves can be made in lightweight / heavy duty double wall or triple wall corrugated board.

Plastic corrugated or plywood materials can be used.